Pelleting animal feed

Pelleting animal feed is a crucial step in producing high-quality feed. The process transforms a loose mixture of raw materials into compact, uniform pellets. This solid feed structure offers benefits for both producers and livestock farmers—think better handling, reduced dust formation, and consistent feed composition. Van Tuijl Feed Enrichment provides a top-tier solution with its modern pellet mill for pelleting various feed compositions.

What is pelleting?

Pelleting is the process where a mixed feed blend is pressed under high pressure through a die. The combination of pressure, heat, and moisture binds the ingredients into a firm, cylindrical pellet. After pressing, the pellets are immediately cooled to ensure stability and shelf life. The result: animal feed in pellet form, suitable for a wide range of livestock uses—from young animal nutrition to adult feed.

Pelleting animal feed Van Tuijl

Improved handling

Pelleted feed is much easier to handle than loose blends or meal-type feeds. In storage, transport, and automatic feeding systems, pellets ensure smooth operations. They are robust, roll well, and cause less blockage or buildup in dosing installations. This makes the feed consistent and reliable in use, with reduced waste and fewer technical interruptions.

Reduced dust formation

Loose feed materials can generate significant dust during storage and processing. This leads not only to product loss, but can also cause health issues for animals and staff. Pelleting drastically reduces dust formation, creating a cleaner work environment, improved indoor air quality in barns, and a lower risk of respiratory diseases in animals.

Consistent composition

During pelleting, all ingredients are evenly distributed and compressed into each pellet. This guarantees that every pellet contains the same nutritional value. This is especially important for young animal feeds or medicated mixes. Consistent composition prevents selective feeding behavior and ensures that animals receive precisely what they need every day.

The production process at Van Tuijl

Van Tuijl Feed Enrichment operates an advanced pellet mill suitable for pelleting diverse feed types. The production process follows these steps:

  1. Mixing raw materials according to the recipe.
  2. Conditioning with heat and, if needed, steam.
  3. Pressing the mixture through the die into strong pellets.
  4. Cooling the pellets to guarantee stability and shelf life.
  5. Sieving and storing in silos or packaging directly in big bags.
    This streamlined approach ensures an efficient production process with high-quality outcomes.

Technical advantages of pelleting

Pelleting animal feed offers several technical advantages:

• Strong pellets that withstand transport and storage.
• Reduced feed loss due to crumbling or dust.
• Improved hygiene, as bacteria are partly killed during the pressing process.
• Efficient transport thanks to the compact volume of pelleted feed.

Through controlled processing, temperature, moisture, and pressure are precisely adjusted to match the feed composition, guaranteeing optimal pellet quality.

Sustainable and efficient

Pelleting also aligns with sustainable practices. The compact nature of pellets allows for reduced transport and storage costs. Additionally, minimal dust emissions contribute to a healthier work environment. Van Tuijl also harnesses residual heat from the production process, contributing to energy-efficient and environmentally conscious operations.

Why choose Van Tuijl?

Van Tuijl Feed Enrichment has extensive experience in processing feed ingredients and compound feeds. Their pelleting service is a key component of the full suite of processing options. With modern equipment, in-house storage facilities, and a team with deep expertise, Van Tuijl guarantees consistent quality and customized solutions. Clients benefit from reliable delivery, a premium end product, and flexible processing options.